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Which AESUB 3D Scanning Spray Is Right For You?

Which AESUB 3D Scanning Spray Is Right For You?

For 3D scanning professionals, surface preparation is a standard and essential part of the process. It is especially critical when working with objects with challenging surfaces. Certain materials can alter how a 3D scanner’s projected light interacts with a surface, affecting how the equipment interprets the data and potentially compromising the accuracy of the final scan. Shiny, reflective, transparent, or very dark surfaces can interfere with 3D scanning, resulting in incomplete or unreliable data.

Why Certain Materials Are Challenging for 3D Scanning

Bottle
graphic of transparent object
Transparent / Clear Parts

Light from the 3D scanner passes through clear surfaces. This prevents the equipment from capturing the data needed to create an accurate 3D image.

Car
graphic of reflective object
Reflective / Metallic / High Gloss Parts

Reflective surfaces—such as mirrors or metal—scatter light in unpredictable ways, leading to poor data capture and less accurate 3D scanning results.

Car engine
graphic of object with holes
Deep Pockets, Holes, or Cavities

When scanning objects with deep pockets, holes, or cavities, light can bounce off the walls onto the bottom. This disrupts the 3D scanner’s light pattern, potentially creating artifacts or inaccurate data.

Dark car part
graphic of dark object with light absorption
Dark or Black Surfaces

Dark or black surfaces absorb most of the light from a 3D scanner, so very little light bounces back to the sensor. This can lead to incomplete or messy data, making accurate scanning difficult.

Solution: AESUB 3D Scanning Spray

Truck light cover
Truck light cover 3d scan
In this video, Art, our Application Engineer, uses AESUB Orange to cover the translucent light cover of a truck bed. What would normally be difficult to scan is now easily captured, allowing the 3D scanner to accurately record the surface geometry.
3D scanning a truck bed with an Artec Leo 3D scanner. In this video, we'll show you some surface preparation tips to get you the best scan results.

Our team uses AESUB 3D vanishing scanning sprays regularly for their 3D scanning projects. These sprays are a great tool to overcome these types of challenges. AESUB has become a trusted name in the 3D scanning industry. Their first vanishing spray was invented by its founder, Friedrich Schlott. As a mechanical engineer who ran his own 3D scanning service company, he wanted a scanning spray that wouldn’t spread dust or contaminate the 3D scanning equipment, technicians, or the surrounding environment. He created AESUB 3D scanning spray, a professional solution he would personally use. Dedicated to developing the best 3D scanning accessories, AESUB has earned the trust of 3D scanning experts.

Develop3D D3D List
The original AESUB 3D scanning spray, AESUB Blue, was in Develop3D's D3D 30 List of technologies that give product development work a major boost.

 

Why are AESUB 3D scanning sprays effective?

They create the ideal scanning condition by forming a uniform, matte coating that temporarily covers challenging surfaces. The AESUB layer reflects light evenly back to the 3D scanner.

Spray on helmet
AESUB spray forms a coating that hides challenging surfaces from the 3D scanner while remaining thin enough to accurately capture the object’s geometry.

As a bonus, AESUB’s innovative vanishing sprays deliver consistent results without the hassle of post-scan cleaning. The thin, uniform matte coating that lasts when you need it—then vanishes without a trace. No residue, no cleanup, no mess. Spend less time prepping and cleaning. Reduce the need for rework by doing the job right the first time around.

Spray vanishing
Time lapse of AESUB Blue vanishing over time. The sublimation coating will dissipate after a specified time.
Comparison between scans with and without spray on a helmet
The difference between scanning challenging surfaces with a 3D scanning spray (such as AESUB Blue) versus scanning without one.
Turbine scan comparison
A side-by-side comparison of a small turbine scanned with and without AESUB Yellow.
With a variety of AESUB 3D scanning spray options available, which one is right for you?

We’ll help you focus on the factors that matter most so you can decide which 3D scanning spray is right for you.

AESUB 3D scanning sprays
These are all the options for AESUB 3D scanning sprays. From left to right: AESUB Yellow, AESUB Transparent, AESUB Blue, AESUB White, AESUB Orange, AESUB Violet, AESUB Diamond, and AESUB Green.

Because AESUB is known for its vanishing sprays, we’ll explore these types of solutions in this article. If you are looking for a semi-permanent spray that requires cleaning, AESUB White is an option.


Factors to Consider When Choosing an AESUB 3D Scanning Spray

Different AESUB vanishing 3D scanning sprays vary by their effective scan time, sublimation time, and layer thickness. Also, some sprays are made for extra small objects, while others are for large-scale applications. For example, AESUB sprays that are designed for small objects have a thinner layer thickness because a thick coating would obscure the details. You should consider all these factors to ensure even coverage, accurate scanning, and minimal waste.

Factor 1 Effective Scan Time

The amount of time you have to complete your scan while the coating remains at its optimal performance.

Camera coated with AESUB spray

Effective scan time for AESUB vanishing sprays refers to the period during which the coating remains fully visible and stable on the entire sprayed surface before it begins to evaporate. During this time, the coating provides an even, consistent layer for the 3D scanner, allowing for accurate and reliable data capture. Once the effective scan time has passed, the coating begins to fade or disappear.

Factor 2 Sublimation Time

The time it takes for the coating to completely disappear on its own.

The white coating doesn’t disappear immediately once the effective scan time has passed. Part of the coating will begin to evaporate while some areas remain covered.

Sublimation time for AESUB refers to how long it takes for the applied coating to fully evaporate (disappear) from the surface without leaving any residue. AESUB vanishing sprays are designed to sublimate, meaning the white coating gradually transitions from a solid to a gas over time.

Factor 3 Layer Thickness

The coating that forms on the surface after spraying (in micrometers / µm).

The best 3D scanning spray is enough to improve scanning, but thin enough to keep measurements accurate. The coating needs to be thick enough to create a uniform, matte surface for the 3D scanner to block out the challenging surface, but not so thick that it obscures details.

Different AESUB sprays are designed to achieve the right layer thickness for their intended use—small, delicate parts need thinner layers (e.g., AESUB Diamond or Yellow), while larger objects can tolerate slightly thicker coatings (e.g., AESUB Green).

In short, layer thickness balances scan visibility with dimensional accuracy, ensuring the coating improves scan quality without affecting measurements.

It’s important not to overspray the part, as a coating that’s too thick can affect scan accuracy and take longer to fully disappear.

Our team set out to see how using a 3D scanning spray affects scan results. While AESUB Blue adds a very thin layer (about 8–15 microns) to the object’s surface, it creates a consistent coating that helps the scanner accurately capture the part’s geometry. Without applying the spray, challenging surfaces can lead to poor or incomplete scan data.

Spray coat evaporating
Environmental Conditions Will Influence Effective Scan Time and Sublimation Time

Effective scan time and sublimation time are dependent on how much you spray and environmental factors. If you spray a thick layer, it will take longer for the coating to disappear. Hotter weather will make the spray sublimate at a quicker speed than a normal temperature room of 21°C / 70°F. To slow down the rate of sublimation, use cooler temperatures. For more information, please read our user guide.

Factor 4 Object Size

Dimensions of the object you are planning to scan (XS, S, M, L, XL).

The size of the object helps determine which AESUB spray to use, how easily and evenly the coating can be applied, and which application method is the most practical.

Here’s a quick rule of thumb for choosing 3D scanning sprays based on object size.

  1. Extra Small Parts (XS - jewelry like ring) and Delicate Small Parts (S - small turbine or coin)
    AESUB Yellow preparing small part
    Thin coat
    AESUB Yellow provides the thinnest coating for AESUB 3D scanning sprays of 0.5-1 micron. After spraying on AESUB Yellow (right photo), you can see the coating is so thin it’s hardly noticeable to the naked eye!
    • If you are looking to scan small objects and don’t want to coat the object too thick, sprays like AESUB Diamond and AESUB Yellow would be your best options.
    • They provide a thin, precise coating without obscuring fine details.
    • If you prefer a ready-to-use solution, AESUB Diamond would be a good choice because it comes in an aerosol can.
    • AESUB Yellow comes in a liquid solution and requires an airbrush for application (not included). It provides the thinnest coating of all AESUB 3D scanning sprays and is designed for metrology use for high scan accuracy.
    • AESUB Blue, AESUB Violet, or AESUB Orange can also be used for small parts. Keep in mind that their layer is thicker than AESUB Yellow or Diamond. On the plus side, the coating lasts longer.
    Preparing to scan gemstone
    Artec Micro scanning gemstone

    Our team uses AESUB Orange so often that we’ve chosen it as our go-to 3D scanning spray for many of our projects! We used Orange to scan a tiny, clear gemstone using the Artec Micro II.

    Here’s how they compare
    AESUB Yellow
    AESUB Diamond
    AESUB Yellow (requires airbrush application) AESUB Diamond (aerosol can)
    Scan Time 2-4 hours 10 mins
    Sublimation Time 4-6 hours 15-30 mins
    Layer Thickness 0.5-1 µm 2 µm
  2. Normal Parts: Small (S) to Medium Parts (M)
    • For normal small to medium-sized parts, AESUB Blue, Violet, or Orange are ideal choices.
    • All available as handheld aerosol cans for quick and even coverage.
    3D scanning a Porsche Headlamp with AESUB Blue.
    Here’s how they compare
    AESUB Blue
    AESUB Violet
    AESUB Orange
    AESUB Blue (aerosol can) AESUB Violet (aerosol can) AESUB Orange (aerosol can)
    Scan Time 1-2 hours 2-6 hours 4-8 hours
    Sublimation Time 4 hours 24 hours 12-24 hours
    Layer Thickness 8-15 µm 4-8 µm 2–6 µm
  3. Large (L) and Extra Large Parts (XL)
    • AESUB Green and AESUB Violet (also available in liquid bulk format) are designed for 3D scanning large objects, typically ones that are too big to coat evenly with aerosol sprays or that require a more controlled application.
    • The vanishing liquid is applied with a spray gun for uniform coverage on larger, hard-to-reach surfaces.
    AESUB Green on van
    Spray gun application using AESUB Green or AESUB Violet allows you to cover larger areas with ease.
    Here’s how they compare
    AESUB Green
    AESUB Violet
    AESUB Green (liquid format) AESUB Violet (liquid format)
    Scan Time 1-2 hours 2-6 hours
    Sublimation Time 6 hours 24 hours
    Layer Thickness 10-20 µm 4-8 µm

Factor 5 No Color vs. Color Scans

Decide whether you only need the object’s surface geometry or if capturing color information is also important for your project.

Matte white finish
AESUB Blue provides a white coating on the surface of the object, temporarily masking its color so the 3D scans will not include color information.
Dulling effect
AESUB Transparent is the only clear spray from AESUB that allows color information to be retained while 3D scanning.

The AESUB vanishing sprays previously mentioned in this section create a white coating, which covers the object’s original color during scanning. On the other hand, AESUB Transparent is a self-vanishing dulling spray that reduces reflections and glare while still allowing you to capture full color. It also evaporates over time. No cleaning or wiping is required after scanning.

AESUB Transparent is also well-suited for photography applications where minimizing reflections and glare is important. It creates a subtle, non-obstructive coating on the object’s surface, helping to diffuse unwanted light while preserving the object’s visual appearance and fine details. This makes it easier to capture clean, evenly lit images without distracting hotspots or harsh reflections.

Here is a video that further demonstrates the capabilities of AESUB Transparent.


Most Versatile 3D Scanning Spray: AESUB Orange

AESUB Orange
Our Staff’s Pick

If our team had to pick one spray they use most often, it would be AESUB Orange. It offers a strong balance of effective scan time, layer thickness, and sublimation time, and works well across a wide range of object sizes (S, M, and L)—making it a versatile option.


Detailed Comparison Chart

Here is a comparison chart to help you determine which 3D scanning spray is right for you.

Extra Small to Delicate Small Objects (e.g. small figurines, small medical instruments, jewelry, coins)
AESUB Yellow
AESUB Diamond
AESUB Yellow AESUB Diamond
Type Liquid (Requires Air Brush) Aerosol Can
Description Metrology application: Yellow provides the thinnest layer of white coating out of all AESUB sprays overall. Jewelry application: Diamond provides the thinnest layer of white coating for AESUB in an aerosol can.
Object Size XS-S XS-S
Effective Scan Time 2-4 hours 10 mins
Sublimation Time 4-6 hours 15-30 mins
Layer Thickness 0.5-1 µm 2 µm
Coating White White
Small, Medium to Large Objects
AESUB Blue
AESUB Violet
AESUB Orange
AESUB Transparent
AESUB Blue AESUB Violet AESUB Orange AESUB Transparent
Type Aerosol Can Aerosol Can Aerosol Can Aerosol Can
Description Original spray: First vanishing spray from AESUB Newest spray: Newest vanishing spray from AESUB that’s a balance between Blue and Orange Staff’s Pick: AESUB Orange is our go-to 3D scanning spray Color Capture: The only AESUB spray that allows you to capture the color of an object for challenging surfaces.
Object Size S-M S-M S-L S-M
Effective Scan Time 1-2 hours 2-6 hours 4-8 hours 1-2 hours
Sublimation Time 4 hours 24 hours 12-24 hours 4 hours
Layer Thickness 8-15 µm 4-8 µm 2–6 µm 15-20 µm
Coating White White White Transparent (For Capturing Color)
Large to Extra Large Objects (Require Spray Gun)
AESUB Green
AESUB Violet
AESUB Green (liquid format) AESUB Violet (liquid format)
Type Spray Gun Application Spray Gun Application
Description Original AESUB vanishing spray for L-XL Objects. For fast projects and a faster cleanup time. Newest spray: Newest vanishing spray from AESUB that provides a longer time for effective scan time compared to AESUB Green.
Object Size L-XL L-XL
Effective Scan Time 1-2 hours 2-6 hours
Sublimation Time 6 hours 24 hours
Layer Thickness 10-20 µm 4-8 µm
Coating White White

Conclusion

AESUB 3D scanning sprays

Choosing the right AESUB vanishing 3D scanning spray ultimately comes down to your specific scanning needs. Factors like object size, scan duration, and application method all play a role in determining the best option for your workflow. Whether you’re working with small, detailed parts or large, complex surfaces, selecting the right spray helps ensure consistent coverage, reliable data, and accurate results.

While each AESUB spray is designed for a particular use case, they all share the same goal—making challenging surfaces easier to scan without adding unnecessary cleanup with its sublimation properties. By understanding how each option fits into your process, you can choose a solution that improves efficiency and gets you optimal 3D scanning results.

Shop all AESUB 3D Scanning Sprays →
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